SAFE-LOCK APPLICATION EXAMPLE
AT A LEADING PROVIDER IN THE INDUSTRIAL SEALING TECHNOLOGY
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PROBLEM
- Tool pull-out at high precision tool holder
- All tests with different systems failed
- Only Weldon holders could be used
TARGET
- Process reliability in machining with highly precise tool holding
APPLICATION
ROUGHING VA STEEL
Workpiece: | Gasket ring |
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Material: | 1.4571 (VA) |
Maschine: | Mazak |
Interface: | SK 40 |
Tool: | Solid carbide, variable flute end mill, Ø 16 mm |
APPLICATION PARAMETERS
Cutting Depth: | axial (ap) 19.8 mm, radial (ae) Slot 16 mm |
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RPM: | 1194 rpm |
Cutting speed (vc): | 60 m/min |
Feed rate/flute (fz): | 0.2 mm/r |
Result
- With Weldon holder and tooling 50–70 parts per cutter
- With Safe-Lock 150 parts per cutter and no pull-out issue
- Machine runs much smoother with less vibrations
- In same time 86 pieces higher output i.e. increase by 122%
![](/shop/catalog/product/23861/image-thumb__23861__imageText/1_AnwendungsbeispielSafeLock_no%20text.jpg 1x, /shop/catalog/product/23861/image-thumb__23861__imageText/1_AnwendungsbeispielSafeLock_no%20text@2x.jpg 2x)
70 pieces:
Weldon-Aufnahme
Ø 16mm, Length A = 80 mm
156 pieces:
HAIMER Safe-Lock Power Shrink Chuck
40.445.16.37, Length A = 65 mm
APPLICATION EXAMPLE AS PDF DOWNLOAD:
![](/shop/catalog/downloads/preview/22073/image-thumb__22073__innovationTeaser/Application%20Examples.jpg)