SAFE-LOCK APPLICATION EXAMPLE
AT A LEADING PROVIDER IN THE INDUSTRIAL SEALING TECHNOLOGY
PROBLEM
- Tool pull-out at high precision tool holder
- All tests with different systems failed
- Only Weldon holders could be used
TARGET
- Process reliability in machining with highly precise tool holding
APPLICATION
ROUGHING VA STEEL
| Workpiece: | Gasket ring |
|---|---|
| Material: | 1.4571 (VA) |
| Maschine: | Mazak |
| Interface: | SK 40 |
| Tool: | Solid carbide, variable flute end mill, Ø 16 mm |
APPLICATION PARAMETERS
| Cutting Depth: | axial (ap) 19.8 mm, radial (ae) Slot 16 mm |
|---|---|
| RPM: | 1194 rpm |
| Cutting speed (vc): | 60 m/min |
| Feed rate/flute (fz): | 0.2 mm/r |
Result
- With Weldon holder and tooling 50–70 parts per cutter
- With Safe-Lock 150 parts per cutter and no pull-out issue
- Machine runs much smoother with less vibrations
- In same time 86 pieces higher output i.e. increase by 122%
70 pieces:
Weldon-Aufnahme
Ø 16mm, Length A = 80 mm
156 pieces:
HAIMER Safe-Lock Power Shrink Chuck
40.445.16.37, Length A = 65 mm
APPLICATION EXAMPLE AS PDF DOWNLOAD:
